
How UNIJOY Makes Custom Carpet Tiles Hassle-Free
Pei Xiaochuan, Chairman · 2025-11-04
TL;DR — UNIJOY removes the uncertainty from custom carpet tiles with a seven-step sample and drawing program covering brief and feasibility, inspiration submission, engineering check, quotation, prototype, bulk production and site-ready delivery. Artwork is converted into machine-ready CAD within 48 hours, showing loop height, stitch density and backing option, and clients receive a free 30x30cm loom-state swatch for testing. Production runs at the Shanghai factory with AI vision scanning that rejects pile height deviation greater than 0.2mm, with lead time of 15-20 days FOB Shanghai, drawing on 4,200 solution-dyed or space-dyed yarns with no MOQ, plus CRI Green Label Plus, ISO 14001 and B1 fire certificates.
In today's contract interiors, modular carpet is no longer a commodity—it's a branding tool. Yet most design teams still hesitate to specify custom carpet tiles because they fear long lead times, dye-lot surprises or drawings that get"lost in translation". UNIJOY's seven-step Sample/Drawing program eliminates those unknowns so office carpet tile and commercial carpet tile projects ship on time, on budget and 100 % on vision.
1. Brief & Feasibility
We start with a 15-minute call (or Teams meeting) to confirm traffic levels, castor-chair use, VOC limits and your preferred PP carpet tile, Nylon carpet tile or Polyester carpet tile construction. A dedicated project manager logs every parameter in English, so nothing is re-explained later.
2. Submit Your Inspiration
Send us a hand sketch, Revit file, Pantone chip or even an old carpet square you want to match. Our colour lab can read RGB/HEX values and translate them into 4 200 solution-dyed or space-dyed yarns—no MOQ.
3. Engineering Check
Within 48 h our tufting engineers convert artwork into machine-ready CAD. You receive a PDF that shows every loop height, stitch density and backing option (PVC, bitumen or cushioned). This is the document the loom—not the sales rep—reads, so the risk of pattern drift is zero.
4. Transparent Quotation
Pricing is itemised by size, fibre and backing. Need a carpet plank instead of a 50 cm × 50 cm square carpet? The quote updates instantly and shows the freight delta to your nearest port.
5. Yarn-Matched Prototype
We courier a 30 cm × 30 cm loom-state swatch free of charge. You can bleach-clean it, wheel a chair over it or leave it in direct sunlight for a week—whatever proves the spec.
6. Bulk Production & QC
Once the strike-off is signed off, production begins in our Shanghai carpet tile factory. Each roll is scanned by AI vision for pile height deviation; anything > ±0.2 mm is automatically rejected. Lead time: 15–20 days FOB Shanghai.
7. Site-Ready Delivery
Tiles are labelled in reverse order of installation, palletised upright and shrink-wrapped with corner boards. A QR code on every box links to an English install video—no more guessing which arrow faces the window wall.
Why it works
- 27 years of custom Chinese carpet tile exports means we already hold CRI Green Label Plus, ISO 14001 and B1 fire certificates .
- 1 000+ workers and 70 000 m² plant keep unit costs low even for 300 m² boutique projects .
- In-house designers speak fluent “architect”—we reference LEED v4, WELL and Fitwel criteria without you asking.
Custom modular carpet tile should feel as easy as specifying paint. Share your concept drawing today and we'll have the first sample at your door within seven days—proof that UNIJOY brings your vision to life, one carpet square at a time.